Case Study in Increasing Overall Equipment Effectiveness on Progressive Press Machine Using Plan-do-check-act Cycle

Press automotive components manufacturer in Indonesia with the Overall Equipment Effectiveness (OEE) achievement was 60.7%, it was below than world company level as mention in Japanese Institute of Plant Maintenance (JIPM)- Total Productive Maintenance (TPM) standard, the biggest OEE components problem was availability value that achieved 63.3%, then the biggest availability problem was dies preparation time. Using TPM method and Plan-Do-Check-Act (PDCA) cycle with Pareto chart and Fishbone diagram, we succeeded to improve dies setting time within one months. We could increase the availability value from 63.3% became 67.8% and finally OEE value increased from 60.7% became 65.3%.