Investigating the Effect of Different Parameters on the Surface Roughness in Magnetorheological Polishing

The proper operation and quality of the finished product are highly dependent on the surface roughness of parts in a variety of industries. Among the most sophisticated techniques for reducing a part's surface roughness is the magnetorheological polishing procedure. This technique uses a magnetic field and rheological materials to improve the surface roughness of items. The parameters of turning radius, gap, machining time, magnetic pole rotation speed, and workpiece rotation speed have all been studied in the present research. By applying the Sobol method for statistical sensitivity analysis, the parameters have been examined via the surface roughness regression equation. According to the results, the most effective parameters are the workpiece's rotation speed (impact of 51%) and the magnetic pole's rotation speed (impact of approximately 21%). The next parameters to be considered are the machining gap (14% impact) and machining time (11% impact). With a 3% impact, the radius of gyration is thought to be the least important parameter in this process. This means that the time parameter's impact on this procedure can be neglected.