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جستجوی مقالات مرتبط با کلیدواژه "low alloy steel" در نشریات گروه "مواد و متالورژی"

تکرار جستجوی کلیدواژه «low alloy steel» در نشریات گروه «فنی و مهندسی»
جستجوی low alloy steel در مقالات مجلات علمی
  • Shima Pashangeh *, Seyyed Sadegh Ghasemi Banadkouki
    Third-generation advanced high-strength steels serve as advanced engineering materials in various industries, including land, air, rail, and maritime transportation, with expanding applications. In the present study, a sample of low-alloy steel with medium carbon content (0.529 wt%) and high silicon content (1.670 wt%) was selected and subjected to one-step quenching and partitioning heat treatment at temperatures of 140 and 180 oC for different partitioning times (isothermal holding for redistribution of carbon element between initial martnsite and untransformed austenite). Phase transformations and microstructural investigations were conducted using dilatometry, laser microscopy, and Electron Backscatter Diffraction (EBSD) analysis. Dilatometry results indicated that the formation of initial martensite occurs at a temperature of 275 oC, and during a holding time of 3600 s, only carbon partitioning into retained austenite takes place at temperatures of 140 and 180 oC, yet martensite formation occurs during the final cooling. Additionally, considering the changes in specimen width during isothermal holding, tempering of the initial martensite can be anticipated. Microstructural examinations also confirmed the formation of microphasic structures, including initial martensite, retained austenite, and final martensite.
    Keywords: Low Alloy Steel, Advanced High Strength Steels, Quenching, Partitioning Heat Treatment, Phase Transformation, Dilatometry Test
  • جواد ملایی میلانی*، توحید سعید

    در پژوهش حاضر اثر تغییر مشخصه های آخالهای بوجود آمده در جوشکاری زیرپودری فولاد کم آلیاژی API5l-X65، برتشکیل فریت سوزنی شکل مورد بررسی قرار گرفته است. به منظور ایجاد آخالهایی با مشخصه های متفاوت نظیر ترکیب شیمیایی و اندازه آخال، از سه نوع پودر جوشکاری با ترکیب شیمیایی متفاوت  و اندیس بازیسیته های 72/0، 82/0 و 99/0 و دو حرارت ورودی مختلف  kJ/mm 6/1 و kJ/mm 4/2 در جوشکاری بهره برده شده است. نتایج حاصل بیانگر این امر است که عملکرد آخالها به عنوان مکانهای مرجح جوانه زنی فریت سوزنی شکل و بهبود ریزساختار و در نتیجه خواص مکانیکی در شرایطی قابل مشاهده است که پودر مورد استفاده دارای کمترین اندیس بازیسیته بوده و حرارت ورودی بالاتر باشد. تحت این شرایط درصد آخالهای با میزان اکسید تیتانیم بالا و با اندازه 5/0 تا 5/1 میکرومتر افزایش یافته و باعث افزایش میزان فریت سوزنی شکل در ریزساختار می شود. در صورتیکه در بقیه شرایط جوشکاری بوجود آمدن فریت مرزدانه ای سبب کاهش میزان فریت سوزنی شکل شده و سبب تضعیف خواص مکانیکی فلز جوش در مقایسه با فلز پایه می شود.

    کلید واژگان: فریت سوزنی شکل, آخال, جوشکاری زیرپودری, فولاد کم آلیاژی
    J. M. Milani*, T. Saeid

    In the present study, effect of inclusions characteristics changing on the formation of acicular ferrite in submerged arc welding of API5l-X65 low alloy steel was investigated. Three different welding fluxes with different chemical composition and basicity index of 0.72, 0.82 and 0.99, and two different welding heat inputs of 1.6 kJ / mm and 2.4 kJ / mm were used to create inclusions with different characteristics such as chemical composition and size. The results indicate that inclusions acting as acicular ferrite nucleation sites and improvement of the microstructure and resulted mechanical properties, can be observed in welding conditions in which the welding flux with lowest basicity index and higher welding heat input. Under these conditions, the percentage of inclusions with a high titanium oxide value and size range of 0.5 to 1.5 micrometers is increased, which increases the amount of acicular ferrite in the microstructure. However, in other welding conditions, formation of grain boundary ferrite reduces amount of acicular ferrite and weakens mechanical properties of weld metal compared to the base metal.

    Keywords: Acicular Ferrite, Inclusions, Submerged Arc Welding, Low Alloy Steel
  • A Study on the Nanoscale Austenite Stabilized by Q&P Heat Treatment in a Low-alloy Medium-carbon Steel
    R. Jafari, Sh. Mirdamadi, Sh. Kheirandish *, Hu Guim
    In this research, the objective was to investigate the stabilized retained austenite in the microstructure resulting from the Q&P heat treatment since the primary goal in Q&P is to create a microstructure consists of stabilized retained austenite and martensite. For this purpose, a low-alloy steel with 0.4wt. % carbon was treated by quench and partitioning (Q&P) process. The Q&P was conducted at different quench temperatures to obtain a considerable amount of retained austenite, while partitioning temperature and time were kept constant. Through analysis of the XRD profiles, volume percent, carbon concentration, and lattice parameters of retained austenite and martensite were calculated. At quench temperature equal to 160°C, 12vol.% austenite was stabilized to the room temperature, which was the highest amount achieved. The microstructural observations carried out on selected samples, revealed that retained austenite has a nanoscale particle size, about 200nm. Distinguishing retained austenite in the SEM micrographs became possible by utilizing SE2 signals via the difference in phases contrast. Two types of morphology, film-like and blocky type, were identified by means of TEM and TKD and a schematic model was proposed in order to explain these morphologies
    Keywords: Quench, Partitioning, Retained austenite, nanoscale film, like RA, low alloy steel
  • I. Hajiannia, M. Shamanian, M. Kasiri
    In the present study, the microstructure and mechanical properties of the dissimilar welding between ASTM A335 low alloy steel and ER309L austenitic stainless steel were investigated using the gas tungsten arc welding process. The welding of dissimilar materials between ASTM A335 low alloy steel and ER309L austenitic stainless steel was found to have a significant effect on the microstructure when the filler metal of ER309L was used. This research also studied the effect of carbon migration from the heat-affected zone (HAZ) to the melted zone in the interface between A335 low alloy steel and 309L filler metal using microstructure analysis and Scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) Line Scan Technique. The results showed that the solidification of 309L as a primary ferrite exhibited a skeletal ferrite morphology and the solidification of ferritic-austenitic (FA) type. Moreover, the results of EDS provided evidence showing carbon migration from the low chromium side to the weld metal which had a higher chromium content and a tiny martensitic zone occurred in the melt boundary with a high hardness value. In the tensile test, all specimens were broken in the HAZ of A335 low alloy base metal with a ductile fracture and the welded specimens also showed the ductile fracture in the impact test.
    Keywords: Low alloy steel, Carbon migration, Microstructure, mechanical properties
  • A. Azizi, S. Z. Shafaei, M. Noaparast, M. Karamoozian
    This paper was aimed to address the modeling and optimization of factors affecting the corrosive wear of low alloy and high carbon chromium steel balls. Response surface methodology, central composite design (CCD) was employed to assess the main and interactive effects of the parameters and also to model and minimize the corrosive wear of the steels. The second-order polynomial regression model was proposed for relationship between the corrosion rates and relevant investigated parameters. Model fitted to results indicated that the linear effects of all of factors, interactive effect of pH and grinding time and the quadratic effects of pH and balls charge weight, were statistically significant in corrosive wear of low alloy steel balls. The significant parameters in the corrosive wear of high carbon chromium steel balls were the linear effects of all factors, the interactions effect of solid concentration, mill speed, mill throughout, grinding time, and the quadratic effects of pH and solid content. Also, the results showed that within the range of parameters studied, the corrosion rate of 78.38 and 40.76 could be obtained for low alloy and high carbon chromium steel balls, respectively.
    Keywords: low alloy steel, high carbon chromium steel, corrosive wear, response surface, modeling, optimizing
  • میثم زرچی
    در این پژوهش اثر عملیات حرارتی پیش گرم و پس گرم بر خواص مکانیکی فولاد 4140 AISI از خانواده فولادهای کم آلیاژ، عملیات حرارتی پذیر بررسی شد. جوشکاری این فولاد در سه حالت بدون پیش گرم و پس گرم، با پیش گرم و بدون پس گرم و نیز با پیش گرم و پس گرم انجام گرفت. از روش جوشکاری SMAW استفاده شد و تاثیر عملیات حرارتی پیش گرم و پس گرم بر خواص نهایی اتصال جوشکاری به کمک آزمایش های ضربه و کشش و سختی سنجی و خمش بررسی گردید. نتایج نشان دادند که با عملیات حرارتی پیش گرم و پس گرم می توان خواص نهایی اتصال را کنترل کرد و عملیات حرارتی پس گرم بهبود چقرمگی و استحکام در برابر ضربه را در پی خواهد داشت.
    کلید واژگان: استحکام شکست, پس گرم, پیش گرم, خواص مکانیکی, فولاد کم آلیاژ
    M. Zarchi
    In this work the effect of preheat and post weld heat treatment on the properties of AISI 4140 steel was evaluated. TheExperements were carred out on three different conditions: 1-without preheat and without post weld heat treatment. 2-with preheat and without post weld heat treatment. 3-with pre heat and with post weld heat treatment. Welding process was SMAW. The effect of preheat and post weld heat treatment on mechanical properties was evaluated by mechanical testes such as impact test، tensile test، hardness test and bend test. The changing of microstructure was studied by optical microscope. With preheat and post weld heat treatment the mechanical properties of weld area should be controlled. The post weld heat treatment can improve the fracture toughness.
    Keywords: Fracture Toughness, Low Alloy Steel, Mechanical Properties, Pre Heat Treatment, Post Heat Treatment
  • Mohammad Reza Sarmasti Emami

    This paper presents an experimental and theoretical investigation of the causes of corrosion of stack in a cement plant. In this paper, information related to metallic stack failures are given in the form of a case study in Neka Cement Plant, Mazandaran, Iran. Heavy corrosion attacks were observed on the samples of stack. The failure can be caused by one or more modes such as overheating, stress corrosion cracking (SCC), hydrogen embrittlement, creep, flame impingement, sulfide attack, weld attack, dew point corrosion, etc. Theoretical calculations and experimental observations revealed that, the corrosion had taken place due to the condensation of acidic flue gases in the interior of stack. Also, the chemical analysis of the corrosion deposits and condensates confirmed the presence of highly acidic environment consisting of mostly sulfate ions.

    Keywords: Acid Solutions, Corrosion, Stack, Dew point, Low alloy steel
  • فرخ طاهرخانی، فرزاد محبوبی
    این مقاله به تاثیر مشخصه های سطحی نیتروژندهی پلاسماییبه روش توری فعال بر فولاد کم آلیاژ 6580/1DIN میپردازد. در این پژوهش عملیات نیتروژندهیدر دماهای520، 550 و580 درجه سانتیگراد و ترکیب گاز نیتروژن و هیدروژن (2H/2N) با نسبتهای:3 و 3:1در زمان ثابت عملیات به مدت 5 ساعت انجام شد. کلیه نمونه های عملیات شده به کمک آزمایشهای متالوگرافی، XRD، ریز سختی سنجی و SEM مورد بررسی قرار گرفتند. آنالیز تفرق پرتو ایکس تشکیل فازهای –Fe4N و –Fe2-3N را طی فرآیند نیتروژندهی نشان داد. نتایج به دست آمده نشان می دهند که ضخامت لایه ترکیبی با افزایش دما و درصد نیتروژن در ترکیب گاز ورودی زیاد میشود. همچنین افزایش اندازه قطر سوراخ توری در حالت استفاده از درپوش مشبک، تاثیری روی ضخامت لایه ترکیبی ندارد و در حالت استفاده از درپوش ساده و در دمای ثابت، موجب افزایش ضخامت لایه ترکیبی میشود. نتایج ریزسختی سنجی بیانگر افزایش سختی سطح با افزایش دما و همچنین درصد گاز نیتروژن در ترکیب گاز ورودی است. همچنین مشخص گردید که مقادیر سختی سطحی بدست آمده در حالت استفاده از درپوش مشبک بیشتر از حالت استفاده از درپوش ساده است.
    کلید واژگان: نیتروژندهیپلاسمایی, روش توری فعال, فولادکم آلیاژ, سخت کاری سطحی
    Farokh Taherkhani, Farzad Mahboubi
    This paper considers the effects of plasma nitriding parameters including screen hole size, top lid type (screen or iron plate), temperature and composition of the treatment gas, on the surface properties of DIN 1.6580 low-alloy steel. Nitriding was carried out at 520, 550 and 580°C for 5 hr in the gas mixture of (N2/H2); 3:1 and 1:3. The properties of nitrided specimens were assessed using metallographic techniques, XRD, Micro-hardness measurements, and SEM. X-ray diffraction analysis confirmed the formation of and during the nitriding process. The findings show that the thickness of the compound layer increases with the increase in the treatment temperature and nitrogen percentage in the gas mixture moreover increase in the screen hole size has no effect on the compound layer thickness in the screen top lid condition but that an increase in the screen hole size at the same temperature results in an increase in the thickness of the compound layer in the iron plate top lid condition. The results of micro-hardness measurements indicate that surface hardness increases with the increase in the temperature and nitrogen volume in the treatment gas. It was also found that hardness values obtained using screen top lid are relatively greater than those obtained using iron plate top lid.
    Keywords: Plasma nitriding, Active screen method (ASPN), Low alloy steel, Surface hardening
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