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جستجوی مقالات مرتبط با کلیدواژه « Fracture » در نشریات گروه « مواد و متالورژی »

تکرار جستجوی کلیدواژه « Fracture » در نشریات گروه « فنی و مهندسی »
  • Deepak Jagannathana*, Hiriyannaiah Adarsha, Keshavamurthy Ramaiah, Ramkumar Prabhud

    Several extensive researches are being carried out in the field of 3D printing. Polymer matrices, such as High-Density Polyethylene (HDPE), are less explored in particular on the microstructure and mechanical properties of HDPE composites developed via Fused Deposition Modelling (FDM) process. Very scarce amount of works is devoted to study HDPE’s reinforced with carbon nano-tubes (CNT’s) . In the present work, we report on the mechanical properties of  HDPE composites prepared via FDM process. Varying proportions of CNTs ( 0.5, 1, 1.5 and 2%) are used as reinforcements. It is found that increasing CNT content enhances impact and tensile strength, with HDPE/2.0%CNT outperforming pure HDPE by approximately 71.6% and 25.4%, respectively. HDPE/2.0%CNT composite also showed Young's modulus approximately 49.2% higher than pure HDPE. According to fracture analysis, pure HDPE failed near ductile, whereas composites failed brittle. CNTs occupy the free positions in the polymeric chains, and their tendency to restrict chain mobility causes HDPE to lose ductility and begin to behave brittle. The use of CNTs as reinforcement successfully improved the mechanical properties of HDPE.

    Keywords: Fused deposition modelling, Carbon nanotubes, Mechanical properties, Fracture}
  • آرش باقریه

    گلوله های آسیاب درصنایع سیمان، فولاد و مس بیشترین کاربرد را دارد و نقش آن در خردایش و تولید مواد و محصولات با دانه بندی مطلوب و به عنوان یک عامل تولید ماده معدنی در صنایع فرآوری کانی های فلزی و غیر فلزی شامل کارخانجات سیمان، معادن سنگ آهن و معادن مس مورد نیاز می باشد. از سوی دیگر، در برخی صنایع دفاعی و معادن فلزات سنگین به صورت محدود کاربرد دارد.در این تحقیق عوامل موثر بر شکست گلوله های فولادی تولید شده از شمش ریخته گری مداوم با جنس 70Cr2 حین فرآیند گلوله زنی وکوینچ در آب مورد بررسی قرار گرفته است. نمونه های مورد بررسی ، 2 عدد گلوله ی تخریب شده و یک گلوله ی سالم می باشند که گلوله های تخریب شده، طی فرایند تولید و پیش از قرارگیری در شرایط بهره برداری بعضی از گلوله ها بلافاصله پس از انجام فرآیند کوینچ و خروج از آب و بعضی دیگر پس از انجام فرآیند تمپر) دچار شکست شده است. جهت بررسی علل تخریب، بازرسی چشمی، آزمون های طیف سنجی نشری  کوانتومتری ، متالوگرافی، سختی سنجی و مطالعات میکروسکوپ الکترونی روبشی همراه باآنالیزEDS انجام شد و با تحلیل نتایج حاصل، علت شکست گلوله ها، وجود ساختار نامناسب در سطح و مرکز گلوله، سختی بالای نمونه ناشی از عملیات حرارتی نامناسب و ایجاد ترک در حین سرمایش و به هنگام اعمال ضربه به گلوله ها از محل عیب های فورجینگ و در زیر سطح در محل مرزدانه ها، عیب ها و ناخالصی ها می باشد.

    کلید واژگان: گلوله 70Cr2, عملیات حرارتی, شکست, EDS, میکروسکوپ الکترونی روبشی, سختی}
    Arash Bagheriyeh

    Mill pellets are most used in cement, steel and copper industries and its role in crushing and production of materials and products with optimal grain size and as a mineral production agent in metal and non-metallic mineral processing industries including cement factories, stone mines Iron and copper mines are required. On the other hand, it is used to a limited extent in some defense industries and heavy metal mines. in this study, the factors affecting the failure of steel balls produced from continuous casting ingots with 70Cr2 material during the quenching process in water have been investigated. The samples are 2 destroyed balls and a healthy ball that the destroyed balls, during the production process and before being put into operation (some balls immediately after the quenching process and some others have failed after the tempering process. In order to investigate the causes of destruction, visual inspection, emission spectroscopy, metallography, hardness and scanning electron microscopy studies were performed along with EDS analysis. The high hardness of the sample is due to improper heat treatment and cracking during cooling and when hitting the bullets from the place of forging defects and below the surface in the place of grains, defects and impurities.

    Keywords: 70cr2 Balls, Heat treatment, Fracture, EDS, SEM, Hardness}
  • H. Monsef Ahmad *, M. R. Sheidaii, S. Tariverdilo, A. Formisano, G. De Matteis
    Thin perforated Steel Plate Shear (SPS) Walls are among the most common types of energy dissipating systems. The applied holes reduce the shear strength of the plate and allow to decrease the profile size of the members at the boundary of the panel when these systems are used in the typical design of structures. On the other hand, the different fracture locations of these panels are visible when considering the different perforation patterns. This paper reports on the results obtained from the experimental study under cyclic loading of the effect of different hole patterns on the seismic response of the systems and the location of the fracture. According to this, two perforated specimens by different patterns were considered. In addition, a plate without holes for a better comparison of the fracture location was chosen. The results showed that changing the pattern of the holes causes a change in the fracture location. Moreover, in perforated specimens, the amount of shear strength did not reduce suddenly after the fracture phenomenon. In the specimen which was perforated around the web plate, the pinching force was more than any other in the low cycle of the drifts. For this reason, the energy dissipation and initial stiffness were more than up to 3% drift. The experimental specimens were then simulated with a Finite Element (FE) method using the ABAQUS. Finally, a parametric FE analysis on different series of perforated panels, by changing the diameter of the holes and the plate thickness, has been carried out.
    Keywords: Shear Panels, Perforated Pattern, fracture, Shear strength, hysteretic behavior, finite element analysis}
  • بررسی علت شکست پره توربوشارژر لوکوموتیو از آلیاژ ریختگی IN713C
    مصطفی سلطانلو، حسن غیاثی
    Fracture Analysis of the Locomotive Turbocharger Blade of Cast Alloy IN713C
    M.Soltanlou, H.Ghiasi
    Understanding the fracture reasons and ineffectiveness of IN713C cast blades are essential in order to terminate these failures, as the fracture of turbocharger blades in locomotives are detrimental. These blades are one of the main and important parts in locomotives. Sudden fracture of these blades may cause catastrophic damages in the turbine. In this research, origin of the fracture is evaluated by the metallurgical aspects. Consequently, chemical analysis, hardness test, metallographic examination, and fracture surface analysis were performed. From the results, it is concluded that the fracture of the blade is mainly caused by the simultaneous effect of distribution and inappropriate morphology of carbide phases, a great number of shrinkage cavities, as well as segregation during casting process.
    Keywords: Blade, Turbocharger, Carbide, Fracture, Casting, Cavity, Segregation}
  • بررسی علت شکست پره توربین گازی از آلیاژ ریختگی IN-738LC
    حسن غیاثی، محمد آقاجانلو *
    Failure Analysis of IN-738LC Cast Alloy Gas Turbine Blade
    H.Ghiasim., Aghajanlou

    Turbine blades experience hot temperature and high level of stress in accordance with their place and the working condition. These blades which are produced from high strength superalloys with good resistance to the high temperature are mostly made by casting and forging processes. One of these alloys is the cast nickel base superalloy, Inconel-738. This alloy was used in the third row of the gas turbine, and was fractured in a short time. To figure out the reason of fracture, chemical analysis and mechanical tests was performed on the new and old blades that had been fractured after a great amount of time of work in an elevated temperature. The results from the tests for the new blade and the old one were compared with each other. Moreover, the microstructure and surface fracture of these blade were investigated in the root and blade locations. Consequently, the brittleness of blades which caused fracture is resulted from the formation of needle like carbides in the grain boundaries.

    Keywords: Blade, Turbine Gas, Cast Alloy, Carbide, Fracture}
  • تاثیر آخال های سولفیدی بر شکست واشر فنری از جنس فولاد 50CrV4
    حسن غیاثی *
    Effect of MnS Inclusions on Fracture of the Spring Washer of Steel 50CrV4
    H.Ghiasi *
    Usually problems arise in industries that detailed study of these problems prevents their repetition. One of these cases is the fracture of the spring washer of steel 50CrV4 used in generator of a hydro power plant. In this study, reason of the created problem was investigated through studying the chemical composition, microstructure and mechanical properties of mentioned washer and used raw materials. Also, the results are compared with a desirable washer. The conducted studies showed that high sulfur content in undesirable washer and used raw materials caused to the formation of large amounts of coarse MnS inclusions. These inclusions lead to severe decreasing of the toughness and ductility. Studying broken washer by using scanning electron microscopy revealed large amount of micro cracks mainly within or adjacent to the sulfide inclusions in the fracture surface of the sample. Finally, the existence of sulfur over 0.01 wt% in the steels used to produce these washers, was specified as the cause of their fracture.
    Keywords: Sulfide Inclusion, Fracture, Toughness, Ductility}
  • M.H. Heydari*, N. Choupani
    In this paper a new method to determine the fracture properties and strain energy release rate for carbon-polyester composite has been introduced. Fracture characteristics such as: critical stress intensity factor and critical strain energy release rate for mode I, mode II and mixed mode loading were determined using Arcan type specimen. 130 layers of carbon fiber polyester woven composite with each of 0.2mm thickness were put on each other. Theoretical studies to determine strain energy release rate were done using three
    Methods
    Corrected Beam Theory (CBT), Compliance Calibration Method (CCM), Virtual Crack Closure Technique (VCCT), and results were recorded and compared with the results from experimental and numerical attempts. Critical loads were recorded through experimental attempts then applied to the finite element software. Results were recorded and compared with each other to determine the best method. Results show that CCM and VCCT determine strain energy release rate value closer to J-integral in comparison with corrected beam theory. Finally, the fracture surfaces were examined by scanning electron microscope to gain insight intothe failure responses that shows the fracture surface for mode II is rougher than the fracture surface for mode I and mixed mode.
    Keywords: Arcan, Fracture, Lamination, InterlaminarCrack, Carbon, polyester Composite}
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