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جستجوی مقالات مرتبط با کلیدواژه « ethylene polymerization » در نشریات گروه « مهندسی شیمی، نفت و پلیمر »

تکرار جستجوی کلیدواژه «ethylene polymerization» در نشریات گروه «فنی و مهندسی»
  • Hiren Bhajiwala, Virendrakumar Gupta *
    Ultra-high molecular weight polyethylene (UHMWPE) was synthesized using Bi-supported SiO2/MgCl2/TiCl4 (Si-Mg-Ti) Ziegler-Natta catalyst in conjugation with triethyl aluminum (TEA). The impact of temperature and the presence of a chain-terminating agent were examined in the context of ethylene polymerization. The findings showed that as temperature decreases, the activity of the polymerization decreases, and the molecular weight of the polymer increases. Conversely, in the presence of a chain-terminating agent, the molecular weight of the polymer decreases. The introduction of Triethyl borate (TEB) and Tetraethoxy silane (TEOS) as an external donor has a pronounced effect on the catalyst activity, causing a significant decrease, while simultaneously leading to a substantial increase in the viscosity average molecular weight (Mv). Additionally, when a chain-terminating agent is added along with Triethyl borate (TEB) in the system, it results in a significant decrease in molecular weight, albeit with a slight increase in activity compared to a system without a donor. The crystallinity, particle size and bulk density of the polymer synthesized with and without external donor also investigated.
    Keywords: Si-Mg-Ti Ziegler-Natta Catalyst, UHMWPE, Ethylene polymerization, External donor}
  • Kefeng Xie *, Wei Hao, Shengyuan Xu, Jie Wang, Xiong Wang, Zhengang Han
    The substituents on cyclopentadienyl (Cp) can regulate the electronic effect and hindrance of the active center in the metallocene catalyst. This modification can greatly change the catalytic activity of the catalyst and affect some features of the polymer. In order to study the effect of alkyl substituents on Cp in the performance of a typical metallocene catalyst Cp2TiCl2 for ethylene polymerization, two types of catalyst active centers were designed, including non-bridge Cp2(R)TiCH3]+ and bridge [NCP2 (R)TiCH3]+ (R = H, Me, iPr). The effects of alkyl substituent steric hindrance were explored by density functional theory on the complex of catalyst active center with ethylene and the formation of transition state. The results showed that the increase of substituent steric hindrance was unfavorable to complex between ethylene monomer with catalyst active center. Moreover, the bigger alkyl substituent, the greater the activation energy of ethylene insertion into catalyst active center and the more difficult is ethylene polymerization. Therefore, the performance of metallocene catalysts could be regulated by the substituent on Cp.
    Keywords: Titanocene, Ethylene polymerization, mechanism, Hindrance effect, Density functional theory}
  • Odilia Pérez-Camacho, Eduardo Cardozo-Villalba *
    In this work, the interaction between a polystearylmethacrylate (Mn = 8,900 g mol-1, Xn = 26, Ð = 1.1) and modified methylaluminoxane 12 (MMAO-12) co-catalyst is studied using different spectroscopic methods. The effect of this oxygen-donor additive was measured by the changes in the bulk density of the raw polyethylene, which resulted increased respect to those obtained in blank reactions. A decrease in the activity was also observed as a penalty for the improvement of the bulk density, enhancing the possibility of reducing fouling. The coordination of the carbonyl oxygen groups of polystearylmethacrylate to aluminum (III) centers is confirmed by 1H-NMR and FTIR studies, and by a simple semi-empirical computational calculation. A method for obtaining a tri-component co-catalyst mixture is described using the methyl-bridging capacity of trimethylaluminum and its Lewis acidity to get the polystearylmethacrylate and MMAO-12 linked together. This robust adduct introduces a hierarchy over the PE chain growing, leading to higher bulk densities for PE beads (0.43 g cm-3) concerning blank reactions (0.26 g cm-3).
    Keywords: metallocene catalyst, oxygen donors, Methylaluminoxane, Ethylene polymerization, bulk density}
  • Nina Semikolenova *, Valentina Panchenko, Mikhail Matsko, Vladimir Zakharov
    For preparation of highly active supported catalyst with bis(imino)pyridyl Fe(II) complexes (Fe1, Fe2) and N,N-α-diimine complex of Ni (Ni3), silica modified with alumina (SiO2 (Al)) was used as a support. Data on the possibility to regulate molecular weight (MW) and molecular weight distribution (MWD) of polyethylene (PE), produced over the supported catalyst Fe1/SiO2 (Al)+TIBA by variation of polymerization temperature and the addition of hydrogen and hexene-1, are obtained. The prepared PE samples were characterized by Mw values varied from 80 to 350 kg/mol and various MMD (Mw/Mn=4.6-11.7).By grafting on SiO2(Al) of two different iron bis(imino)pyridyl complexes, producing PE with diverse MW, bi-component catalyst was prepared. This catalyst generates linear PE with broad and bimodal MWD (Mw/Mn=33). Fixation on SiO2(Al) of α-diimine Ni(II) pre-catalyst (Ni3), yielding high molecular weight branched PE at the ethylene homopolymerization, and bis(imino)pyridyl Fe(II) complex (Fe2) that forms lower molecular weight linear PE, affords formation of a new bi-component catalyst. The catalyst produces PE with broad MWD and high content of branches concentrated in high molecular weight PE fraction.
    Keywords: Ethylene polymerization, supported catalysts, bis(imino)pyridyl complex of Fe, diimine complex of Ni, molecular weight distribution}
  • ابراهیم احمدی*، سید رضا رضوی، محمدرضا معرفت

    فرضیه: تخلخل کاتالیزگرهای کروم بر پایه سیلیکا از موضوع های مهمی است که در صنایع پتروشیمی به دلیل فعالیت زیاد کاتالیزگری مورد توجه پژوهشگران دانشگاه و صنایع قرار گرفته است. یکی از مهم ترین عواملی که موجب تقویت ساختار هیدروژل می شود، عملیات پیرسازی بوده که در این مطالعه بررسی شده است. با انجام فرایند پیرش روی هیدروژل سیلیکایی اولیه اندازه ذرات اولیه بزرگ تر شده و مساحت سطح نیز کاهش می یابد. در ادامه، با انجام فرایند خشک کردن، به دلیل نیروی مویینگی حجم حفره ها نیز کاهش می یابد. با تغییر حلال از آب به الکل ها و اتیل استات، حجم حفره نگه دارنده سیلیکایی نیز افزایش پیدا می کند. دلیل این موضوع کاهش کشش سطحی میان دیواره سیلیکا و آب موجود در حفره هاست.روش ها: در این پژوهش، ساخت نگه دارنده سیلیکایی با روش سل-ژل و عوامل موثر بر آن بررسی شد. همچنین، در مرحله خشک کردن به روش تقطیر هم جوش از پنج حلال آب، 1-پروپانول، 2-پروپانول، 1-بوتانول و اتیل استات استفاده شد. برای شناسایی نگه دارنده های سیلیکایی آزمون های FTIR، وSEM و BET به کارگرفته شدند.یافته ها: اثر حلال های آلی بر حجم حفره ها بررسی شد، به طوری که تمام هیدروژل ها در شرایط یکسان سنتز شدند و در مرحله خشک کردن به روش تقطیر هم جوش از حلال های مختلف استفاده شد. استفاده از حلال های آلی متفاوت، تغییرات محسوسی را روی مساحت سطح ویژه نگه دارنده سیلیکایی نشان نداد، اما موجب تغییرات محسوسی در حجم حفره نگه دارنده سیلیکایی شد. یافته ها نشان داد، شکل شناسی نگه دارنده سیلیکایی در اثر تعویض حلال با استفاده از حلال های آلی بهبود یافت و بهترین شکل شناسی و ساختار بدون ترک با حلال اتیل استات گزارش شد. بیشترین فعالیت کاتالیزگری (80kgPE/gCr.h) در پلیمرشدن دوغابی با نگه دارنده سیلیکایی خشک شده با حلال اتیل استات به دست آمد.

    کلید واژگان: پلیمرشدن اتیلن, تعویض حلال, نگه دارنده سیلیکایی, کاتالیزگر Cr, SiO2, روش سل-ژل}
    Ebrahim Ahmadi *, Seyyed Reza Razavi, Mohamadreza Marefat
    Hypothesis

    The porosity of silica-based chromium catalysts is one of the important issues in the petrochemical industry due to the high catalytic activity attracted by university and industrial researchers. One of the most important parameters that strengthens the structure of the hydrogel is the aging process that is considered in this study. By performing the aging operation on the primary silica hydrogel, the size of the initial particles increases and the surface area decreases. By doing the drying process, the pore volume of silica is reduced due to the capillary force. With changing the solvent from water to alcohols and ethyl acetate, the pore volume of the silica supported also increases. This is due to the reduction in surface tension between the silica wall and the water in the cavities.

    Methods

    The formation of supported silica using sol-gel method and the parameters affecting it have been investigated. Also, in the drying step by azeotropic distillation method, five solvents such as water, 1-propanol, 2-propanol, 1-butanol and ethyl acetate were used. FTIR, SEM and BET analyses were used to identify silica supported.

    Finding

    The effect of organic solvents on pore volume was investigated; so that all hydrogels were synthesized under the same conditions, while different solvents were used in the drying step by azeotropic distillation method. The use of different organic solvents did not show significant changes in the specific surface area of the supported silica but caused significant changes in the its pore volume. The results showed that the morphology of the silica support was improved by solvent replacement using organic solvents and the best morphology and crack-free structure of the ethyl acetate solvent were reported. The highest catalytic activity of 80 kgPE/gCr.h was obtained for slurry polymerization with silica support dried by ethyl acetate solvent.

    Keywords: ethylene polymerization, solvent exchange, silica support, Cr, SiO2 catalyst, sol-gel method}
  • Seyed Mehdi Ghafelebashi Zaranda *, Ali Safinejad
    In this study, slurry polymerization kinetics of ethylene with TiCl4/Mg(OEt)2/AlR3 Ziegler-Natta catalysts in various conditions using the model of sum square error (SSE) (method I) and model of least square error (LSE) (Method II) was investigated. For this purpose the molecular weight distributions of the samples were deconvoluted to the minimum number of Flory type distributions where each represents a different active center type of Ziegler-Natta catalyst. The first method used to determine the leading apparent polymerization kinetic constants for each site in absence of hydrogen by simultaneously fitting the instantaneous polymerization rate, cumulative polymer yield, and molecular weight distribution measured for various samples with various conditions. Second method was used to determine all kinetics parameters such as initiation, propagation, termination and transfer to monomer reaction in absence and also in the presence of hydrogen. For the later, transfer to hydrogen also determined. The results showed that this simulation package is a powerful tool for design and scale up this kind of processes.
    Keywords: Ethylene polymerization, kinetic parameters, model of sum square error, model of least square error, method of moments}
  • Qiaoqiao Sun, Ruihua Cheng, Zhen Liu, Xuelian He, Ning Zhao, Boping Liu
    Chromium-vanadium (Cr-V) bimetallic catalysts are prepared by the introduction of vanadium into the Phillips catalyst which is one of the most significant industrial ethylene polymerization catalysts for tuning the Phillips catalyst performances and improving polyethylene properties. In the present work, titanium species were introduced into the fluorine-modified chromium-vanadium bimetallic catalysts (Cr-V-F) and the prepared catalysts were systematically explored. The element content results of multi-component catalysts showed that a competitive inhibition interaction existed between chromium and vanadium, whereas chromium was more preferable to attach to the Ti-SiO2 than vanadium. In addition, ethylene homopolymerization and ethylene/1-hexene copolymerization were carried out and examined with different catalysts. The introduction of titanium into fluorine-modified bimetallic catalysts enhanced the molecular weight (MW) and broadened the molecular weight distribution (MWD) of polyethylene. The MW of the titanium- and fluorine-modified bimetallic catalysts (Cr-V-F/Ti) firstly rose up and then dropped down with the increasing of the Al/Cr molar ratio. The Cr-V-F/Ti catalysts showed slightly depressed hydrogen response and incorporation of 1-hexene. The short-chain branch distribution (SCBD) results, which were characterized by TREF/SSA, showed that the introduction of the titanium species increased the SCB content in low MW fractions and decreased the SCB content in the high Mw fractions of ethylene/1-hexene copolymers obtained from (Cr-V-F/3Ti)600 in contrast to that from (Cr-V-F)600.
    Keywords: Ethylene polymerization, bimetallic catalyst, titanium modification, fluorine modification, short-chain branch distribution}
  • Ebrahim Ahmadi, Zahra Mohamadnia, Sajjad Rahimi, Mohammad Hasan Armanmehr, Mohammad Hossein Heydari, Mahmood Razmjoo
    Ethylene polymerization was carried out using Phillips chromium catalyst based on silica supports such as silica aerogel, SiO2 (Grace 643), and titanium modified SiO2 (G 643), and the results were compared with other catalysts based on SiO2 (Aldrich), SBA-15(Hex), SBA-15(Sp) and MCM-41. A combination of TGA, DSC, XRD, nitrogen adsorption, SEM, ICP, FTIR and other analyses were used to characterize the materials. The results showed that the chromium was successfully introduced into silica supports. Shish-kebab polyethylene was prepared via in situ ethylene polymerization with the Cr/SiO2 (G 643) and Cr/Ti/SiO2 (G 643) catalytic systems. A comparison between different types of catalysts revealed that the polymerization activity of Cr/SiO2 (G 643) was significantly increased to 191 kg PE (g Cr)-1 h-1 due to the higher pore volume and pore diameter of Grace silica compared to the other supports. Also, the polymerization activity of the Cr/SiO2 (G 643) catalyst was significantly improved by Ti modification.
    Keywords: Silica aerogel, Grace silica, chromium catalyst, ethylene polymerization, shish, kebab}
  • G. Hossein Zohuri, Saman Damavandi, Saeid Ahmadjo, Reza Sandaroos, Mohammad A. Shamekhi
    A FI Zr-based catalyst of bis[N-(3,5-dicumylsalicylidene)-2′,6′­diisopropylanilinato]zirconium(IV) dichloride was prepared and used for polymerization of ethylene. The effects of reaction conditions on the polymerization were examined in detail. The increase in ethylene pressure and rise in polymerization temperature up to 35 oC were favorable for catalyst/MAO to raise the catalytic activity as well as the viscosity-average molecular weight (Mv) of polyethylene. The activity of the catalyst was linearly increased with increasing MAO concentration and no optimum activity was observed in the range studied. Although introduction of the bulky cumyl and 2′,6′-diisopropyl alkyl substitution groups on ortho positions to the phenoxy-oxygen and on phenyl ring on the N, respectively enhanced the viscosity average molecular weight (Mv) of the obtained polymer strongly, diminished the activity of the catalyst. Neither the activity of the catalyst nor the (Mv) of the obtained polymer were sensitive to hydrogen concentration. However, higher amount of hydrogen could slightly increase the activity of the catalyst. The (Mv) of polyethylene ranged from 2.14×106 to 2.77×106 at the monomer pressure of 3 and 5 bar respectively which are much higher than that of the reported FI Zr-based catalysts.
    Keywords: FI Catalyst, high molecular weight, polyethylene, ethylene polymerization}
  • حسن عربی، متین غفاری، غلامحسین ظهوری، سامان دماوندی، سعید احمدجو
    در سال های اخیر کاتالیزورهای فرامتالوسن بر پایه فلزات واسطه انتهایی جدول تناوبی مانند، نیکل، آهن، کبالت، پالادیم، پلاتین رشد چشمگیری در پژوهش های صنعت پلی اولفین داشته اند. این فلزات با لیگاندهای مناسب فعالیت و ویژگی های خاصی را در زمینه تولید پلی اولفین ها نشان داده اند. کاتالیزورهای بر پایه لیگاندهای حجیم بیس ایمین معمولا بسته به نوع ساختار لیگاند و گروه های قرار گرفته در ناحیه ارتو لیگاند آریلی آنها رفتار بسیار جالبی را نشان می دهند.هرچه این گروه های قرار گرفته در ناحیه ارتو حجیم تر باشند، احتمال انجام واکنش های حذف هیدروژن β کمتر می شود. در این پژوهش، ابتدا لیگاند 4،1- بیس(6،2- دی ایزوپروپیل فنیل) آسه نفتن از واکنش 6،2- دی ایزوپروپیل آنیلین با ترکیب آسه نفتن کینون تهیه شد. از واکنش لیگاند سنتز شده با نمک نیکل دی برمید، کاتالیزور 4،1- بیس(6،2- دی ایزوپروپیل فنیل) آسه نفتن نیکل دی برمید تهیه شد. ساختار کاتالیزور به کمک آزمون های IR و NMR شناسایی شد. سپس، ازکاتالیزور تهیه شده برای پلیمرشدن اتیلن استفاده شد. عوامل مختلفی مانند دمای پلیمرشدن، نسبت کمک کاتالیزور به کاتالیزور و فشار گاز اتیلن در پلیمرشدن مطالعه شد. یکی از روش طراحی آزمون (Box Behnken) برای به حداقل رساندن تعداد آزمون ها استفاده شد. بیشترین فعالیت کاتالیزور kgPE/molNih 1420 در فشار 5 اتمسفر از مونومر اتیلن، 1000 = [Al]/[Ni] و دمای پلیمرشدن 25 درجه سلسیوس به دست آمد. برخی از پلیمرهای سنتز شده به کمک روش های DSC و CNMR شناسایی شدند. بررسی ها وجود شاخه های متیل فراوان را در ساختار برخی از پلی اتیلن های تهیه شده نشان داد.
    کلید واژگان: کاتالیزورهای فرامتالوسن, کاتالیزورهای α, دی ایمین نیکل, پلیمرشدن اتیلن, پلی اتیلن شاخه دار, طراحی آزمون}
    Hassan Arabi, Matin Ghafari, Gholamhossein Zohuri, Saman Damavandi, Saeid Ahmadjo
    The late transition metal catalysts based on end group of transition metals in the periodic table like Ni, Fe, Co, Pd, Pt were developed rapidly in polyolefin industrial productions. These metals with suitable ligands exhibited specific properties and appropriate activities in the production of polyolefins. These catalysts based on bulky bisimine ligands usually depend on the structures of the ligands and the ortho group position on the aryl ligands show very interesting behaviors in olefin polymerization. When these groups, located in the ortho positions of aryl ligands, become larger, it would have lesser chance in leading to β hydrogen elimination reactions. The ligand 1,4-bis (2,6-diisopropyl phenyl) acenaphthene was synthesized by reaction of 2,6- diisopropyl aniline and acenaphthene quinone. The synthesized ligand was then added on nickel (II) dibromide salt that produced the 1,4-bis(2,6-diisopropyl phenyl) acenaphthene nickel (II) dibromide catalyst. The structure of the catalyst was fully characterized by IR, NMR techniques. Ethylene polymerization was performed using the prepared catalyst and the effects of parameters such as, polymerization temperature, cocatalyst, to catalyst molar ratio and monomer pressure, were investigated. One of experimental design methods (Box Behnken) was used to minimize the number of tests. The highest activity of catalyst [1420 kgPE/molNih] was obtained at monomer pressure 5 atm, [Al]:[Ni] = 1000 and polymerization temperature of 25°C. Some of the produced polymers were characterized by DSC and 13CNMR. The branched structures with higher methyl branch contents were observed in some polyethylene products.
    Keywords: Late transition metal catalyst, α diimine nickel catalyst, ethylene polymerization, branched polyethylene, experiment design}
  • S. M. Ghafelebashi Zarand, S. M. M. Mortazavi, M. Najafi, V. Haddadi, Asl
    The slurry polymerization of ethylene was studied by employing a (TiCl4/Mg(OEt)2/TEA) catalyst system in hexane. The effects of triethylaluminum concentration and temperature on polymer yield and polymer viscosity average molecular weight, Mv, were investigated. The maximum polymer yield was obtained at an Al/Ti molar ratio of 124. The highest yield and Mv were achieved at 60 °C. The concentration of active sites of the obtained catalyst system for ethylene polymerization was evaluated as a function of Al/Ti molar ratio and polymerization temperature. Increasing Al/Ti molar ratio from 62 to 124 raised the active site concentration of catalyst, [C*], from 0.0003 to 0.0017, whereas a further increase in Al/Ti molar ratio from 124 to 231 reduced [C*] from 0.0017 to 0.0013. Similarly, increasing the temperature from 40 °C to 60 °C increased the [C*] from 0.0002 to 0.0017, but when temperature was increased above the optimum value, [C*] decreased.
    Keywords: Active Site Concentration, Triethylaluminum, Ziegler, Natta Catalyst, Ethylene Polymerization, Molecular Weight}
  • Mahshid Mashhadi-Hasan-Shirazi, Reza Marandi, Mahdi Salami-Kalajahi, Vahid Haddadi-Asl, S. Mahdi Ghafelebashi-Zarand

    In this study, the slurry polymerization of ethylene over TiCl4/MgCl2/AlEt3 was obtained. Firstly, to obtain the optimum value of [Al]/[Ti], the effect of [Al]/[Ti] on polymerization rate and catalyst yield was studied. Also, the effect of catalyst content on yielding, crystallization, melting point and density of product were obtained. To determine the order of reaction, the monomer pressure was varied, and hyedrogen was used as transfer agent. Also, we used 1-butene as comomomer. According to the results, hydrogen decreases the catalyst efficiency, melting temperature and molecular weight and increases the melt flow index. The crystallinity is increased first and then it is reduced with increasing H2 content and the density of the product has changed slightly by variation of hydrogen pressure. Also, with increase in 1-butene content, as a comonomer to control polymer density, the density, crystallinity, melting temperature and thickness of crystal lamella decrease and the melt flow index increases. Likewise, the rate of polymerization is initially increased and then it is decreased with comonomer content.

    Keywords: Ethylene polymerization, Ziegler-Natta catalyst, kinetics, hydrogen, comonomer}
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